Manufacturing Services

Producing Leading-Class Products

If you are looking to manufacture personal care, household care or pet care products, you’re in the right place. From full-service manufacturing to contract-packing, Expac offer flexible solutions for you.

Flexible Manufacturing Solutions

When it comes to production, our flexibility allows us to adapt to suit your circumstances.

Focused on developing and manufacturing products for the personal care, cosmetics, fragrances, household and pet care sectors, Expac has a wide range of manufacturing capabilities. With hot and cold mixing tanks sized from 50 kg to 10 tonnes capacity, we are equipped to produce various liquids, emulsions, balms and creams. We also have ten flexible production lines for filling different packaging formats, such as bottles, jars and tubes, in sizes from 10 millilitres to 5 litres.

Our manufacturing facility contains a further three dedicated plants for the production of talcum and non-talc powders, bath salts and alcohol-based EDP/EDT fragrances ensuring we offer a variety of product types to satisfy customer requirements.

 In our early beginnings, Expac specialised as a contract packer in gift packing for the retail industry. Today, we are still the ideal choice for gift packing fulfilment. With three hand-assembly gift packing lines and various other packing solutions, we have several assembly options to meet your contract packing requirements.

From the initial concept phase to product manufacturing all the way through to packing, we pride ourselves on our attention to detail. Our personal approach to manufacturing ensures we provide you with the highest quality service, products and experience.

Manufacturing Services

Producing Leading-Class Products

If you are looking to manufacture personal care, household or pet care products, you’re in the right place. From full-service manufacturing to contract-packing, Expac offer flexible solutions for you.

Flexible Manufacturing Solutions

When it comes to production, our flexibility allows us to adapt to suit your circumstances.

With hot and cold mixing tanks sized from 50 kg to 10 tonnes capacity, Expac are equipped to produce various liquids, emulsions, balms and creams. We also have ten flexible production lines for filling different packaging formats, such as bottles, jars and tubes, in sizes from 10 millilitres to 5 litres.

Our manufacturing facility contains a further three dedicated plants for the production of talcum and non-talc powders, bath salts and alcohol-based EDP/EDT fragrances ensuring we offer a variety of product types to satisfy customer requirements.

 In our early beginnings, Expac specialised as a contract packer in gift packing for the retail industry. Today, we are still the ideal choice for gift packing fulfilment. With three hand-assembly gift packing lines and various other packing solutions, we have several assembly options to meet your contract packing requirements.

From the initial concept phase to product manufacturing all the way through to packing, we pride ourselves on our attention to detail. Our personal approach to manufacturing ensures we provide you with the highest quality service, products and experience.

Production Capabilities

Let us help you develop quality, innovative products.

Driven by innovation, our 60,000 square foot manufacturing facility features the latest industry technology, thorough operational processes and strict quality control measures. Here we produce a diverse product range comprising liquids, dry goods and alcohol-based fragrances for the personal care, household care and pet care industries.

Production Capabilities

Let us help you develop quality, innovative products.

Driven by innovation, our 60,000 square foot manufacturing facility features the latest industry technology, thorough operations processes and strict quality control measures.

Here, we produce a diverse product range comprising liquids, dry goods and alcohol-based fragrances for the personal care, household and pet care industries.

We blend and fill a wide variety of hot and cold liquid products for our clients.

Our liquid filling solutions include:

  • A wide range of both cold and heated liquid blending vessels from 50 to 12,000 litres, employing a variety of mixing and homogenising technology.
  • Reverse osmosis and UV filtered water plant.
  • A wide range of liquid filling lines from single head to 10 head, offering great flexibility to fill liquids, creams, gels, waxes and pastes into bottles, tottles, tubs, jars and tubes.
  • Various types of pack-off equipment:
  • Shrink Wrapping
  • Shrink Sleeving
  •  Wrapping
  • Boxes and Pouches

At Expac, we pride ourselves on having high calibre powder filling capabilities. Within our manufacturing facility, we have a dedicated powders room to ensure we meet quality and safety standards at all times.

Our powder capabilities include:

  • Powder blending vessels from 25kg to 650kg batches
  • A small powder batch sampling line
  • A range of filling lines from single head to rotary 10-head, offering great flexibility to fill talc, salts, starches, granules and flakes into bottles, jars, tubs, boxes and pouches
  • Various types of pack-off equipment;
  • Shrink Wrapping
  • Shrink Sleeving
  • Wrapping
  • Boxes and Pouches

Our dedicated perfume and fragrance production facility has the capability to produce 10,000 alcohol based units per day (based on 100ml fill).

Within our dedicated Alcohol Production area, we have:

  • ATEX rated equipment (spark proof)
  • 8,000 litre alcohol bulk storage tank directly linked to internal mixing vessel
  • Multiple 400 litre mixing and storage vessels
  • Chilling vessel to chill EDP/EDT to -4 degrees centigrade prior to filtration
  • Vacuum filling for perfume & fragrances
  • Capability to crimp seal metal actuator closures (ROPP)
  • Capability to crimp seal perfume valves
  • Various types of pack-off equipment:
  • Cello wrapping for fine perfume packaging
  • Shrink Wrapping
  • Shrink Sleeving
  • Wrapping
  • Boxes and Pouches

We recognise that our clients require different packing solutions for their product. To meet these needs, we offer:

  • Three hand assembly gift packing lines
  • Pick-and-pack facility for online clients
  • Several assembly areas for manual packing operations
  • Logistics warehouse
  • Various types of pack-off equipment:
  • Shrink Wrapping
  • Shrink Sleeving
  • Wrapping
  • Boxes and Pouches
Full Service Manufacturing

With leading-class technologies and equipment, our laboratory and manufacturing facilities have everything needed to produce your product to the highest standard.

Our full-service manufacturing process takes the stress out of development and manufacturing.  With Expac leading from start-to-finish, our clients have peace of mind that their product development and manufacturing is being cared for by one specialist and highly-experienced team, all in one place.

Our Production team will ensure they fully understand your brand requirements and goals so that we manufacture your products efficiently and to specification.

Full Service Manufacturing

With leading-class technologies and equipment, our laboratory and manufacturing facilities have everything needed to produce your product to the highest standard.

Our full-service manufacturing offer takes the stress out of development and manufacturing.  With Expac leading the product life cycle from start-to-finish, our clients have peace of mind that their product development and manufacturing is being cared for by one specialist and highly-experienced team, all in one place.

Our Production team will ensure they fully understand your brand requirements and goals so that we manufacture your products efficiently and to specification.

Contract Manufacturing

Expac offer flexible services to support long-term or short-term contract manufacturing requirements. These flexible solutions allow us to offer any of our personal care, household and pet care manufacturing services on a contract basis.

Whether you need a team to blend your raw materials to be filled elsewhere, to fill products using the bulk materials you provide or to assist with the end of the production line pack off; Expac will handle your contract manufacturing needs with the highest of quality, care and service.

Contract Manufacturing

Expac offer flexible services to support long-term or short-term contract manufacturing requirements. These flexible solutions allow us to offer any of our personal care, household and pet care manufacturing services on a contract basis.

Whether you need a team to blend your raw materials to be filled elsewhere, to fill products using the bulk materials you provide or to assist with the end of the production line pack off; Expac will handle your contract manufacturing needs with the highest of quality, care and service.

Find Us
Expac (Preston) Ltd
Units 1 & 2, Tomlinson Road
Leyland, Preston,
PR25 2DY
United Kingdom
Email Us
Email us with your enquiry and we will get back to you:

hello@expac.co.uk

Call Us
If you prefer to call, you can reach us by telephone on:

+44 (0) 1772 453 925

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